Test 13: Compression Molding Shock Mount Directly to Bicycle Frame Tube

Testing another method of joining the shock mount to the bicycle frame. The gray is a temporary mold cavity affixed to the frame tube. The yellow is a conical feature which must be formed into the outside of the shock mount for the mounting screw head.
Design of shock mount mold on the frame

Section of the shock mount mold design
Fiber wetted with resin will be placed into the cavity wrapped around the pivot pin to achieve the hoop strength necessary for the application. The plan is to loop tow around the pin then trail out onto the tube following the lines of stress in the finished structure.
Shock mount mold secured to bike frame

The carbon fibers were run from the pivot hole out onto the frame tube and back again. Then wrapped with the elastic band. Pinch clamps were added to the flat sections to improve compaction and debulk.
Shock mount layup compression

I didn't use enough fabric, and the layup was resin heavy. The compaction could have been better as well. I think this will work well on the final product with more care matching fabric amount to the volume of the mold cavity and a better means of applying compression to the flat surface.
Bike frame shock mount with compression removed

Frame shock mount with mold removed

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