Bonding Top Tube Composite Clamshell Segments into the Fixture

Now the top tube core segments must be bonded into place.
Preparing to fit the top tube segments into the bike frame fixture

Recess for the shock mount was removed and fitted to the shock mount parts.
Preparing the top tube core segment for the shock mount

Shock mount was also sanded to feather into the top tube.
Feather sanding the shock mount to the top tube

Dry fitting shock mounts into top tube core segments.
Dry fitting top tube segment and shock mount

Dry fit of all composite core segments into the bike frame fixture.
Dry fitting top tube core segments with shock mount

Kindergarten supplies raided for segment jigging.
Top tube segments held in place and bonded together with epoxy

Top tube segments held in place and bonded together with epoxy

Same as the down tube, large gaps were present on the top tube segment assembly. These will be filled with thick epoxy, sanded smooth, and reinforced with a composite wrap.

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